|  
            
            
               
            
            
             
             
              Useful Leak 
              Specification Guidelines. 
            Typical 
              Test Pressures, Leak Limits & Test Methods for Common Components 
             
              
                 
                  | Product/Component | 
                  Test 
                    Pressure | 
                  Leak | 
                  Test 
                    Method | 
                 
                 
                  | WATER LEAKS/COOLING 
                    SYSTEMS | 
                  1 to 2 bar | 
                  4 to 7 cc/min | 
                  Air pressure 
                    decay | 
                 
                 
                  | OIL LEAKAGE 
                    (various) | 
                  0.1 to 7 bar | 
                  6 to 15cc/min | 
                  Air pressure 
                    decay/flow | 
                 
                 
                  | FUEL/DIESEL | 
                  1 to 10 bar | 
                  0.1 to 15cc/min | 
                  Air pressure 
                    decay | 
                 
                 
                  | FUEL/PETROL | 
                  1 to 5 bar | 
                  3.0 to 15cc/min | 
                  AirPressure 
                    decay | 
                 
                 
                  | REFRIGERATION/AIR 
                    CONDITIONING | 
                  2 to 20 bar | 
                  5 to 15 gm/yr | 
                  Tracer gas | 
                 
                 
                  | ELECTRICAL 
                    HOUSING/CONNECTORS | 
                  0.1 to 1 bar | 
                  0.01 to 1cc/min | 
                  Pressure decay/Tracer | 
                 
               
              Bubbles 
                to leak conversion 
              
                 
                  | cc/sec 
                    (ml/sec)  | 
                  mm3/sec | 
                  cc/min 
                    (ml/min) | 
                  1 
                    cc (1 ml) | 
                  2mm 
                    bubble | 
                 
                 
                  | 0.1 | 
                  100 | 
                  6 | 
                  10 sec | 
                  24 bubbles 
                    per sec | 
                 
                 
                  | 0.01 | 
                  10 | 
                  0.6 | 
                  100 sec | 
                  2 bubbles 
                    per sec | 
                 
                 
                  | 0.001 | 
                  1 | 
                  0.06 | 
                  16.7 min | 
                  4.2 secs | 
                 
                 
                  | 1x10-4 | 
                  0.1 | 
                  0.006 | 
                  2.8 hours | 
                  41.9 secs | 
                 
                 
                  | 1x10-5 | 
                  0.01 | 
                  6x10-4 | 
                  27.8 hours | 
                  7.0 min | 
                 
                 
                  | 1x10-6 | 
                  0.001 | 
                  6x10-5 | 
                  11.6 days | 
                  69.8 min | 
                 
                 
                  | 1x10-7 | 
                  1x10-4 | 
                  6x10-6 | 
                  16.5 weeks | 
                  11.6 hours | 
                 
                 
                  | 1x10-8 | 
                  1x10-5 | 
                  6x10-7 | 
                  3.2 years | 
                  4.8 days | 
                 
                 
                  | 1x10-9 | 
                  1x10-6 | 
                  6x10-8 | 
                  31.8 years | 
                  6.9 weeks | 
                 
                 
                  | 1x10-10 | 
                  1x10-7 | 
                  6x10-9 | 
                  318 years | 
                  1.33 years | 
                 
               
              Pressure 
                conversion chart 
              
                 
                  | To 
                    convert from to (multiply by)  | 
                  bar | 
                  psi | 
                  kPa | 
                  kg/cm2 | 
                  mbar | 
                  Pa | 
                  inH20 | 
                  mmHg | 
                 
                 
                  | bar | 
                  1 | 
                  14.5 | 
                  100 | 
                  1.02 | 
                  1000 | 
                  100000 | 
                  401 | 
                  750 | 
                 
                 
                  | psi | 
                  0.069 | 
                  1 | 
                  6.9 | 
                  0.07 | 
                  68.97 | 
                  6896.55 | 
                  27.66 | 
                  51.72 | 
                 
                 
                  | kPa | 
                  0.01 | 
                  0.145 | 
                  1 | 
                  0.01 | 
                  10 | 
                  1000 | 
                  4 | 
                  7.5 | 
                 
                 
                  | kg/cm2 | 
                  0.981 | 
                  14.23 | 
                  98.14 | 
                  1 | 
                  981.35 | 
                  98135 | 
                  393.52 | 
                  736 | 
                 
                 
                  | mbar | 
                  0.001 | 
                  0.015 | 
                  0.1 | 
                  0.001 | 
                  1 | 
                  100 | 
                  0.4 | 
                  0.75 | 
                 
                 
                  | Pa | 
                  1E-05 | 
                  1.4E-04 | 
                  0.001 | 
                  1.02E-05 | 
                  0.01 | 
                  1 | 
                  0.004 | 
                  0.0075 | 
                 
                 
                  | in 
                    H2O | 
                  0.0025 | 
                  0.036 | 
                  0.249 | 
                  0.0025 | 
                  2.49 | 
                  249.38 | 
                  1 | 
                  1.87 | 
                 
                 
                  | mm 
                    Hg | 
                  0.0013 | 
                  0.019 | 
                  0.133 | 
                  0.0014 | 
                  1.33 | 
                  133.33 | 
                  0.535 | 
                  1 | 
                 
               
              Leakage 
                flow rates conversion chart 
               
                
                   
                    | To 
                      convert from 
.to (multiply by) | 
                     
                       atmcc/sec 
                     | 
                     
                       m bar.l/sec 
                     | 
                     
                       atm mm3/sec 
                         
                     | 
                     
                       atmcc/min 
                     | 
                     
                       atmLitre/min 
                     | 
                     
                       atm m3/min 
                         
                     | 
                     
                       atm cu ft/yr 
                     | 
                     
                       torr.l/sec 
                     | 
                   
                   
                    | atm 
                      cc/sec | 
                    1 | 
                    1.013 | 
                    1000 | 
                    60 | 
                    0.06 | 
                    6E-05 | 
                    1116 | 
                    0.759 | 
                   
                   
                    | mbar.l/sec | 
                    0.987 | 
                    1 | 
                    987 | 
                    59.23 | 
                    0.059 | 
                    5.9E-05 | 
                    1101 | 
                    0.75 | 
                   
                   
                    | atm 
                      mm3/sec | 
                    0.001 | 
                    0.001 | 
                    1 | 
                    0.06 | 
                    6E-05 | 
                    6E-08 | 
                    1.116 | 
                    0.0007 | 
                   
                   
                    | atm 
                      cc/min | 
                    0.0167 | 
                    0.017 | 
                    16.67 | 
                    1 | 
                    0.001 | 
                    1E-06 | 
                    18.6 | 
                    0.012 | 
                   
                   
                    | litre/min | 
                    16.67 | 
                    16.88 | 
                    16667 | 
                    1000 | 
                    1 | 
                    0.001 | 
                    18601 | 
                    12.67 | 
                   
                   
                    | atm 
                      m3/min | 
                    16667 | 
                    16883 | 
                    16666667 | 
                    1000000 | 
                    1000 | 
                    1 | 
                    18601190 | 
                    12664 | 
                   
                   
                    | cu 
                      ft/yr | 
                    0.0009 | 
                    0.0009 | 
                    0.896 | 
                    0.054 | 
                    5.37E-05 | 
                    5.37E-08 | 
                    1 | 
                    0.0007 | 
                   
                   
                    | torr.l/sec | 
                    1.316 | 
                    1.33 | 
                    1316 | 
                    78.96 | 
                    0.0789 | 
                    7.89E-05 | 
                    1468 | 
                    1 | 
                   
                 
               
              .. 
             
              
              
              
              |